Fully bespoke solutions

Blade Pitch Actuator

A leading UK Aerospace manufacturer approached Olsen to design a bespoke actuator to control their blade pitch. This complete solution including an actuator, power electronics and safety-critical software control system was designed and packaged to meet the customer’s space-constrained platform.

o Designed from the ground up to meet a demanding bespoke aerospace requirements set
o Achieving 17kN at 5mm/s operational between 22-32V
o Weighing 3.5kg with a mechanical envelope of 350mm x 56mm diameter
o Tested and certified in accordance with DO-160G and DO-178/DO-254 standards
o Fully designed, manufactured, assembled and tested in the UK

Fully bespoke solutions

Rotary Actuator

Olsen was contracted to design a critical rotary actuator to be used in an extreme environment where dust, temperature, vibration and electromagnetic radiation would be a constant hazard during operation.

o Designed from the ground up to meet demanding bespoke requirements set
o Operational across a wide voltage range
o Packaged to meet the small space envelope available
o Tested and certified in accordance with military standards
o Fully designed, manufactured, assembled and tested in the UK

Fully bespoke solutions

Aerospace Rotary Actuator

The Olsen Actuators and Drive engineering team has developed a rotary servo actuator to control the deployment of flight control surfaces for a medium-sized UAV.

The actuator is small and light (35 x 100 x 150mm and <700g) and produces torque of 16Nm at speeds of up to 200deg/s. A low power requirement (24Volts DC) and the use of CAN as the communications protocol makes the unit very flexible in the applications it can serve.

Fully bespoke solutions

Subsea Actuator

After meeting at the Undersea Defence Technologies (UDT) exhibition, an international defence prime engaged Olsen Actuators & Drives to develop a replacement Electromechanical Actuator (EMA) for a legacy unit that was failing due to water ingress, reduced performance, and high maintenance costs. The application was technically demanding, requiring a very compact actuator (<50 mm diameter, <500 mm length), capable of delivering up to 1 kN force while withstanding subsea pressures of up to 7 bar. Leveraging extensive experience in aerospace, defence, and subsea applications, Olsen developed a compliant EMA concept that met and exceeded performance requirements.

Following Concept approval, Preliminary and Critical Design Reviews were completed, covering requirements compliance, interfaces, calculations, materials, and safety-critical aspects. The project then progressed through integration, testing, and verification. Acceptance testing was completed at Olsen’s Preston Brook site, with qualification subsea pressure testing conducted at a UKAS ISO 17025 facility. All actuators were fully tested in line with AS9100 processes and delivered on time, ahead of system-level trials. The client confirmed the solution met expectations and praised the collaborative, high-quality delivery, leading to opportunities for further programs.

Olsen Actuators & Drives

D R I V E

The DRIVE that we have in Olsen Actuators and Drives is the foundation for our business’s continuous Improvement development.

Dependable: We are dependable and deliver on our commitments.

Respect:  We build relationships with respect for customers, suppliers and each other.

Innovative: We are Innovative in our approach and do not simply accept the technology status quo.

Versatile: We are versatile to react to our customer’s changing needs.

Energy Efficiency:  We deliver everything we do with energy and passion.

If a solution doesn’t already exist, or your application is complex, unique or confidential, then just reach out to our highly qualified team. They will walk you through the optimum solution for your individual needs, whether this means a COTS, partially tailored or fully bespoke-to-you solution.